APPLICATION ENGINEERING / OEM & R&D

Axial flux motors for eVTOL & heavy UAV development.

Bring the mission profile before the power-density target. Review a rotor, stator or motor development scope against installed mass, cooling and propulsion interfaces.

Component, assembly or custom motor scope · Reviewed 20 October 2026

Mission phases feed torque, speed and duration requirements into motor, inverter and cooling interfaces, inside an installed-system mass boundary.
Original requirements diagram. Mission phases are qualitative; this is not a flight profile, motor rating or certified propulsion design.

START WITH THE CONSTRAINTS

A short hover peak is not the whole mission.

A lightweight active stack can become a heavier installed propulsion unit after bearings, retention, cooling, inverter, cables and mounts are included. Repeated take-off, transition and landing loads also depend on the preceding thermal state. Evaluate the motor inside the aircraft team’s mission and installation model.

DECISION / 01

Close the mass boundary

Request separate active-parts, assembled-motor and installed-drive mass budgets. Include the cooling hardware assigned to each propulsion unit and identify shared equipment.

DECISION / 02

Specify time at load

Record torque, speed, duration, repetition and starting temperature for each mission segment. Add the program-defined contingency cases instead of reusing a headline peak number.

DECISION / 03

Resolve mechanical ownership

Provide propeller thrust, radial loads, overturning moments and vibration inputs. For a frameless kit, assign bearings, retention, alignment and final air-gap verification explicitly.

REQUIREMENT → EVIDENCE

Turn an application into a reviewable scope.

Use this proposed review matrix to identify what is known, what needs a test and who can approve the result. Acceptance limits are agreed for your project.

Aero motor development: requirement and evidence to agree
DecisionInput to provideEvidence to agree
Mission dutyTorque / rpm / seconds for each segment; repetition and contingency casesTime-aligned electrical, shaft-output and temperature records
Battery and inverterDC window, current limits, switching strategy, feedback and fault interfacesMotor–inverter operating envelope at agreed bus and thermal conditions
Cooling and altitudeAmbient conditions, installation airflow or coolant inlet / flow / pressure budgetThermal test boundary and derating review for the intended installation
Installed massIncluded motor, inverter, cables, mounts and allocated cooling hardwareItemized mass statement; no active-stack versus full-system comparison
Propulsor loadsAxial / radial loads, moments, speed range and vibration spectrumBearing, rotor retention and hot-clearance verification plan
Program releaseIntended aircraft, development stage and designated approval partiesAgreed qualification matrix and ownership of unresolved evidence

A mass-budget example, with assumptions exposed

Assume a 60 kW shaft-output target, a 6 kg motor and another 4 kg allocated to inverter, cables, mounts and cooling. The motor-only ratio is 60 / 6 = 10 kW/kg; the defined installed-drive ratio is 60 / (6 + 4) = 6 kW/kg.

These are hypothetical budget figures, not our motor data. Both ratios also need the same duty duration and thermal conditions before they support a design decision.

Nested boundaries distinguish active parts, a housed motor and the complete drive including cooling and inverter.
Use consistent included mass when comparing propulsion concepts. This diagram contains no measured density claim.

SUPPLY AND INTEGRATION

Agree who owns each interface.

Proposed aero development responsibility split; confirm in the project scope
Work packageProposed supply scopeAircraft / integration team
Component or motor prototypeAgreed drawing revision, manufacturing review and sample inspection recordsMission inputs, interface drawings and acceptance approval
Motor–inverter evaluationMotor parameters and agreed bench-test participationSelected inverter, controls integration and system protection owner
Propulsion installationDefined shaft, mounting, retention and cooling interfacesPropeller integration, aircraft structure, installation loads and aircraft-level assessment
Qualification and releaseOnly the tests and records explicitly commissionedQualification basis, independent evidence review and flight-release decisions

REVIEW / 01

Mission and interface review

Revision-controlled mission table, mass boundary and list of missing load cases.

REVIEW / 02

Prototype evidence agreement

Bench configuration, sensors, test limits and handling of abnormal results.

REVIEW / 03

Installation decision

Program owner reviews prototype evidence against installation and qualification requirements.

This is a development procurement route. Flight qualification, fault tolerance and aircraft approval require a separately agreed program and evidence; no airworthiness certification or flight-ready product is stated.

Review air-gap and inspection planning

FIRST CONVERSATION / NON-CONFIDENTIAL

Prepare your engineering brief.

  1. Intended platform, development stage and scope: parts, frameless kit or housed motor.
  2. Mission torque–speed–time table and initial / ambient temperatures.
  3. DC bus range, inverter candidate, sensor interfaces and current limits.
  4. Mass budget, installation envelope and propeller / shaft load definitions.
  5. Cooling boundary, sample quantity, target schedule and qualification owner.

From requirements to a scoped review

Your inquiry opens the requirements discussion. We first identify missing inputs and the requested deliverables; feasibility, price, schedule and verification work need a project-specific agreement.

The contact form carries this application and source page. Request an NDA before sharing proprietary drawings. It records requirements and does not upload CAD or execute an agreement.

Discuss an aero development scope Download the application worksheet

Application procurement questions.

Can you supply a flight-certified eVTOL motor?

No flight-certified model is offered on this page. Start with the intended aircraft, development stage, scope and qualification owner. Any commissioned prototype and evidence package must be defined before a separate release decision.

Can the project begin with a rotor or stator only?

Yes, a component feasibility review can be scoped independently of a complete motor. Agree drawing authority, manufacturing interfaces, inspection and responsibility for the final rotating assembly.

Do you guarantee more than 10 kW/kg?

No. Define output duration, thermal conditions and included mass first. The arithmetic example on this page illustrates a comparison boundary and is not a validated motor specification.

Is air cooling sufficient during hover?

That depends on losses, installation airflow, ambient conditions and time at load. Supply the actual cooling boundary and preceding thermal state; propeller operation alone does not establish the motor’s available cooling.

Who owns the propeller thrust bearings in a frameless kit?

The scope must name that owner. A component or frameless quotation does not automatically include bearings, propeller support, shaft-load verification or final air-gap control.

What should we send before an NDA?

Send a non-confidential mission summary, envelope, bus window, cooling concept and scope. Select the NDA request in the inquiry form before sharing proprietary geometry. The request does not execute an agreement.

Source context and review boundary

Reviewed by the YokelessMotor editorial team on 20 October 2026. Tables, examples and responsibility splits are our proposed planning tools. External sources provide context, not evidence of our tested hardware or certification.

  • EASA: acceptable approaches for EHPS certification

    System-boundary context: an EHPS can include motors, power distribution, cooling and controls. This is not a determination of the requirements applicable to your aircraft.

  • EMRAX installation manual v1.7

    Sections 3.2, 3.3 and 3.6 illustrate manufacturer-specific mounting, output and cooling conditions. EMRAX limits do not establish ratings for our development scopes.