APPLICATION ENGINEERING / OEM & R&D

Axial flux motors for EV, marine & off-highway projects.

Fit the motor to the load cycle and the installation. Scope a compact drive around torque, speed, cooling, shaft loads and the environment it will actually operate in.

Component, assembly or custom motor scope · Reviewed 20 October 2026

An inverter and cooling loop connect to an axial motor, with separate shaft-load and environmental interfaces for vehicle or marine integration.
Original interface diagram, not a tested drive system. Gearing, propeller, sealing and system controls must be scoped for the installation.

START WITH THE CONSTRAINTS

A thin motor still needs room for a working drive.

An axial package can help when available length is limited, but cable bends, coolant fittings, bearings, couplings and service access also occupy space. Specify the complete installation envelope and load cycle before selecting a motor architecture or requesting a price.

DECISION / 01

Separate three load stories

A vehicle acceleration event, a marine cruise point and a machine’s repeated low-speed pull create different thermal histories. Send a time series or representative cycle for your own project.

DECISION / 02

Match the electrical system

Provide minimum and maximum bus voltage, inverter current definitions, speed range and regenerative operation. Agree winding, feedback and temperature-sensor compatibility together.

DECISION / 03

Define the environment

Distinguish freshwater, salt spray, immersion, dust and washdown. Specify sealing, materials, cooling-loop separation and validation conditions rather than assuming a generic IP label covers every exposure.

REQUIREMENT → EVIDENCE

Turn an application into a reviewable scope.

Use this proposed review matrix to identify what is known, what needs a test and who can approve the result. Acceptance limits are agreed for your project.

Vehicle and marine application requirements: choose the relevant load case
ApplicationRequirement to resolveEvidence to request
EV / performance vehicleAcceleration, sustained grade or track duty; gearing and regenerative envelopeTorque–speed–time test points with bus, current and temperature conditions
Marine propulsionPropeller torque curve, sustained cruise and manoeuvring / reverse dutyContinuous-duty thermal record and thrust / coupling load review
Off-highway / mobile machineryRepeated launch, low-speed high torque, stalls and idle recoveryRepresentative cycle, protective limits and restart conditions
Package and shaftAxial length, diameter, mounts, coupling and external bearing arrangementControlled interface drawing, load assumptions and service clearances
Cooling loopFluid, inlet temperature, flow, available pressure and heat-rejection capacityThermal acceptance at defined boundary; leak and pressure checks if commissioned
EnvironmentActual water, salt, dust, vibration and corrosion exposureAgreed test method, acceptance criteria and post-test inspection

Start a marine brief from the shaft point

For an assumed 20 kW shaft-output target at 2,000 rpm, T = 9,550 × 20 / 2,000 = 95.5 Nm. This is one operating point. A propeller curve, reverse manoeuvre and continuous cooling boundary are still needed.

The example is an input conversion, not a 20 kW product offer. It does not calculate electrical input, hull performance, endurance or thermal capability.

Motor, inverter and cooling loop connected through defined electrical and mechanical interfaces.
The motor boundary and the drive-system boundary are separate quotation decisions, at either low or high voltage.

SUPPLY AND INTEGRATION

Agree who owns each interface.

Proposed drive integration responsibilities; final scope must be agreed
InterfaceMotor work packageSystem integration work package
Electrical / controlsAgreed winding data, feedback and temperature-sensor interfacesInverter selection, tuning, torque commands, interlocks and regeneration limits
Mechanical / thrustMounting and shaft interfaces; only the loads explicitly acceptedGearbox, propeller or wheel loads, coupling and external bearing design
Thermal / environmentalDefined cooling connections, materials and commissioned verificationHeat exchanger, pumps, filtration, hull / chassis installation and exposure specification
Vehicle or vessel releaseQuoted sample and inspection deliverablesInstallation validation and applicable vehicle / vessel approval decisions

REVIEW / 01

Load-cycle review

Selected operating points, peak duration, repetition and hot-start conditions.

REVIEW / 02

Interface freeze

Revisioned electrical, shaft, mount, cooling and environmental requirements.

REVIEW / 03

Prototype acceptance

Agreed bench evidence, exceptions and remaining integration tests before system release.

No vehicle approval, marine class approval, ingress rating or corrosion qualification is stated. Controllers and system commissioning are included only when explicitly named in the agreed work package.

Review air-gap and inspection planning

FIRST CONVERSATION / NON-CONFIDENTIAL

Prepare your engineering brief.

  1. Application and supplied scope: complete motor, frameless assembly or components.
  2. DC voltage window, torque–speed duty and peak duration / repetition.
  3. Inverter, feedback, regeneration and protection requirements.
  4. Envelope, shaft / coupling loads and cooling-loop boundary.
  5. Exposure conditions, inspection needs, sample / annual quantity and schedule.

From requirements to a scoped review

Your inquiry opens the requirements discussion. We first identify missing inputs and the requested deliverables; feasibility, price, schedule and verification work need a project-specific agreement.

The contact form carries this application and source page. Request an NDA before sharing proprietary drawings. It records requirements and does not upload CAD or execute an agreement.

Discuss your drive requirements Download the application worksheet

Application procurement questions.

Can I buy a listed 20 kW or 100 kW motor immediately?

These pages organize custom development inquiries rather than released stock models. Send duty, bus voltage, envelope, cooling and quantity to establish feasibility, scope and a project-specific quotation.

Does the quote include a controller?

Only if controller supply, compatibility review and commissioning are explicitly included. Name the proposed inverter, current limits, feedback and control interfaces in the brief.

Can a motor drive a propeller directly?

Evaluate the propeller torque–speed curve, thrust and moment loads, shaft support and intended speed range. A suitable electromagnetic operating point does not by itself establish a complete direct-drive installation.

Does liquid cooling make the motor suitable for seawater?

No such suitability follows from the cooling method. Specify the fluid circuit, materials, salt exposure, sealing and required evidence. Direct seawater circulation must be reviewed explicitly rather than assumed.

Can a 48 V and a high-voltage program use the same winding?

Do not assume so. Bus range, speed, current, insulation and inverter limits must be evaluated for the proposed winding and duty. The two program pages provide separate input checklists.

How do we get a meaningful price?

Provide a non-confidential operating brief, scope, quantities and acceptance needs first. Separate prototype engineering, tooling, sample inspection and recurring units in the quotation request; any schedule and price remain subject to review.

Source context and review boundary

Reviewed by the YokelessMotor editorial team on 20 October 2026. Tables, examples and responsibility splits are our proposed planning tools. External sources provide context, not evidence of our tested hardware or certification.

  • EMRAX installation manual v1.7

    Sections 3.2–3.6 illustrate model-specific shaft, winding, output and cooling interfaces. Its limits are manufacturer-specific, not claims for YokelessMotor.

  • YASA axial flux technology

    Manufacturer context for compact axial packaging and its direct-oil-cooling approach. YASA performance claims and cooling design are not transferred to our projects.